南极磷虾粉螺旋梯级干燥工艺优化及验证
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S 985;TS 254.3

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国家重点研发计划 (2023YFD2401200)


Optimization and validation of spiral staged drying process for Euphausia superba meal
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    摘要:

    为优化南极磷虾粉螺旋干燥工艺参数,获得高质高效的南极磷虾粉干燥工艺,实验采用螺旋干燥实验装置,对南极磷虾梯级干燥工艺进行研究,在单因素试验的基础上以Box-Behnken原理设计优化试验,研究第一梯级干燥温度,梯级干燥切换节点,第二梯级干燥温度对干燥时间、脂肪和虾青素含量的影响。结果显示,不同因素对干燥时间、虾青素含量影响顺序为第一梯级干燥温度 (A)>第二梯级干燥温度 (C)>梯级切换水分含量 (B),对脂肪含量影响顺序为梯级切换水分含量 (B)>第一梯级干燥温度 (A)>第二梯级干燥温度 (C)。响应面得到较优的工艺参数为第一梯级干燥温度105 °C、梯级切换水分含量50%、第二梯级干燥温度88 °C,在此条件下,干燥时间、脂肪和虾青素含量分别为160 min、16.83%、159.32 μg/g,螺旋梯级干燥下的南极磷虾粉品质优于恒温干燥。研究表明,使用优化后的螺旋干燥工艺能在保障干燥效率的同时有效提高虾粉品质。本研究可为南极磷虾高品质生产和南极磷虾粉船载加工技术与关键设备的国产化研制提供技术参考。

    Abstract:

    Antarctic krill (Euphausia superba) meal is one of the most important processed products of E. superba, and its quality iscritical to the quality of the subsequent shrimp oil and other deep processing products. However, in the yield and quality of E. superba meal processing, there is still a big gap between China and leading countries in the E. superba industry such as Norway. Spiral drying has the advantages of autonomously pushing material and reducing the accumulation of materials, suitable for E. superba drying; compared to constant temperature drying, staged drying process can consider the drying efficiency and energy consumption, and can effectively ensure the stability of product quality. In order to optimize the spiral drying process parameters of E. superba powder and obtain a high quality and efficient drying process of E. superba meal, the staged drying process of E. superba was studied by using spiral drying equipment, and the optimum experiment was designed on the basis of Box-Behnken experimental design principle based on single factor experiment. The effects of the first stage drying temperature, the switch node and the second stage drying temperature on the drying time, the content of fat and astaxanthin were studied. The results showed that the order of influence of different factors on drying time and astaxanthin content was first stage drying temperature (A) > second stage drying temperature (C) > stage switching moisture (B), and the order of influence on fat content was stage switching moisture (B) > first stage drying temperature (A) > second stage drying temperature (C). Response surface obtained the optimal process parameters for the first stage drying temperature at 105 °C, stage switching moisture of 50%, the second stage drying temperature of 88 °C. Under this condition, drying time, fat and astaxanthin content were 160 min, 16.83%, and 159.32 μg/g, respectively; the quality of the E. superba meal under the spiral staged drying were better than that of spiral constant temperature drying. The study shows that the use of an optimized spiral drying process can effectively improve the quality of shrimp meal while ensuring drying efficiency. This study can provide technical references for the high-quality production of E. superba and E. superba meal shipboard processing technology and the development of localization of key equipment.

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欧阳杰,马靖松,马田田,黄天,沈建.南极磷虾粉螺旋梯级干燥工艺优化及验证[J].水产学报,2024,48(7):079814

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  • 收稿日期:2024-04-30
  • 最后修改日期:2024-05-21
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  • 在线发布日期: 2024-07-16
  • 出版日期: 2024-07-01