超声联合乙酸酥化草鱼骨的工艺及酥骨机制
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S 985;TS 254.4

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国家重点研发计划 (2022YFD2100902);国家现代农业产业技术体系 (CARS-45)


Process and mechanism of softing fish bones of Ctenopharyngodon idella by ultrasound-acetic acid treatment
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    摘要:

    即食淡水鱼制品中经常存在坚硬的鱼骨,一方面可能刺破包装使产品漏油、腐败,另一方面可能在食用时刺伤口腔和食道,存在物理性食品安全风险。为了解决即食淡水鱼制品的鱼骨酥化问题,本研究开发了超声联合乙酸处理的草鱼骨酥化技术,设计了一种适用于即食淡水鱼制品的酥骨率评价方法,根据酥骨率与鱼肉品质指标筛选出最佳的酥骨工艺条件,并探究其鱼骨酥化机制。草鱼块经超声联合乙酸处理、腌制、油炸、真空包装、高温灭菌制成酥骨草鱼块,通过感官特性、pH值、色泽与肌肉组织结构评价其品质。通过对鱼骨标准样品的感官评价与质构分析,建立酥骨率评价方法,评价酥骨草鱼块的酥骨率,得到最佳的超声联合乙酸处理工艺条件。最后采用扫描电子显微镜观察和傅里叶红外光谱分析鱼骨酥化机制。结果显示,研究建立的酥骨率评价方法可以简便、客观地评价即食草鱼制品中鱼骨酥化程度。经酥骨率评价、感官评价以及其他品质指标分析,效果最佳的酥骨工艺条件为:乙酸浓度1.2% (体积比),超声功率120 W,处理时间45 min,该条件处理下获得的鱼块的酥骨率、色泽、质地、滋味均较好。扫描电子显微镜观察与傅里叶红外光谱结果表明,最佳工艺条件下的超声联合乙酸处理可以削弱胶原蛋白与羟基磷灰石之间的结合,促使羟基磷灰石逸出,后续的热处理也可能进一步破坏胶原蛋白的三螺旋结构,使鱼骨的硬度和韧性下降。研究表明,适当条件的超声联合乙酸处理可以破坏鱼骨原本结构,在不影响产品品质的前提下实现草鱼鱼骨的酥化。本研究可为淡水鱼酥骨技术研发提供思路,为即食酥骨鱼制品的开发提供理论支持。

    Abstract:

    In 2022, the total freshwater fish production in China reached 2 800.31 million t, accounting for 77.04% of the total domestic fish production. In recent years, against the background of the rapid growth of the ready-to-eat leisure food market in China, a variety of categories of ready-to-eat freshwater fish products have been developed, among which vacuum-packed seasoned fish pieces are one of the mainstream types. However, the processing technology of vacuum-packed seasoned fish pieces still has key technical difficulties, which hinder the development of the industry. The hard fish bones may puncture the packaging bag due to compression during transportation, leading to oil leakage and spoilage, which is the main reason for the high product wastage rate. The presence of large and hard fish bones in the products poses serious food safety hazards, including puncture of the esophagus and damage to organs. The problem of fish bone softening in freshwater fish products needs to be addressed urgently, both from the perspective of production, storage, and transport of the product and from the perspective of food safety. To solve the problem of fish bone softening in ready-to-eat freshwater fish products, the study designed a fish bone softening rate measuring method for ready-to-eat freshwater fish products and then developed the ultrasound-cetic acid (U-CA) fish bone softening technique. The optimal fish bone softening conditions were screened according to the fish bone softening rate and the quality indexes of the fish pieces, and the mechanism of fish bone softening was investigated subsequently. Ctenopharyngodon idella pieces were prepared by ultrasonic combined with acetic acid treatment, marination, deep-frying, vacuum packaging, and autoclaving to obtain soft bone fish pieces, whose quality was evaluated by sensory characteristics, pH value, color value, and muscle structure. The fish bone softening rate measuring method was established according to the sensory evaluation and TPA analysis of the standard fish bone samples. The optimal process conditions of U-CA treatment were obtained by evaluating the bone softening rate. Finally, SEM and FTIR were used to analyze the mechanism of fish bone softening of U-CA treatment. The results showed that the fishbone softening rate measuring method we designed can easily and objectively evaluate the degree of fish bone softening in ready-to-eat fish products. After the evaluation of the bone softening rate, sensory evaluation, and other quality indexes, the optimal U-CA treatment conditions were: acetic acid concentration at 1.2% (V/V), ultrasonic power at 120 W, and processing time of 45 min. The fish pieces obtained under these conditions had better bone softening rate, color, texture, and taste. The results of SEM and FTIR showed that U-CA treatment under the optimal process conditions could weaken the bind between collagen and hydroxyapatite, and contribute to the escape of hydroxyapatite. Heat treatment may also disrupt the triple-helical structure of collagen and reduce the hardness and toughness of fish bones. It was shown that U-CA treatment under appropriate conditions could disrupt the original structure of fish bones and effectively soften the fish bones in C. idella pieces without affecting the quality of the product. This study provides ideas for the development of freshwater fish bone softening technology and theoretical support for the development of ready-to-eat fish.

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张伊涵,马华威,罗永康,谭雨青,洪惠.超声联合乙酸酥化草鱼骨的工艺及酥骨机制[J].水产学报,2024,48(7):079813

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  • 收稿日期:2024-04-05
  • 最后修改日期:2024-05-13
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  • 在线发布日期: 2024-07-16
  • 出版日期: 2024-07-01