标准化船载加工模式中南极磷虾脱壳加工的虾水配比关键技术
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TP 23;S 986

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国家重点研发计划 (2019YFD0901501);中国水产科学研究院中央级公益性科研院所基本科研业务费专项 (2020TD70)


Key technology of the proportioning process of Euphausia superba and seawater in Euphausia superba deshelling processing in a standardized shipborne processing mode
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    摘要:

    为满足南极资源开发需求,解决目前船载南极磷虾脱壳加工装备无序发展,虾水配比关键技术缺乏导致脱壳运行稳定性差等问题。本研究采用机理分析法,基于国内某南极磷虾专业捕捞加工船的南极磷虾脱壳生产线,结合产业发展需求等,建立南极磷虾脱壳加工的标准化船载加工模式。采用机理分析法,结合质量守恒定律、狄克松准则及数据融合滤波算法等,构建南极磷虾供料系统的采集信号数据处理方法,动态虾水配比数学模型,虾水配比控制模型和工作流程,并利用国内某南极磷虾专业捕捞加工船的脱壳加工装备开展了虾水配比关键技术的应用效果研究。结果显示,基于实验设定的工艺参数,虾水配比围绕预设值波动,最大变化控制在±2%内。其中在启动状态时,海水流量和虾质量速率的调控时间约119 s,二者均能按预设参数稳定运行;在运行状态时,海水流量和虾质量速率的调控时间约32 s,随后伴随着液位变化而呈现周期性稳定变化,海水流量偏差为−0.48至0.42 m3/h,虾质量速率偏差为−0.48至0.42 m3/h,得肉率提高了0.7%。研究表明,本研究的标准化船载加工模式中南极磷虾脱壳加工的虾水配比关键技术能保证虾水配比稳定,虾水配比最大变化控制在±2%,得肉率提高0.7%,确保南极磷虾脱壳加工稳定运行,促进产业发展。

    Abstract:

    In order to meet the needs of Antarctic resource development, in order to solve the problems of the disorderly development of the deshelling processing mode in the current shipborne processing of Euphausia superba, and the lack of key technology for proportioning process of E. superba and seawater, which results in poor operation stability of the deshelling processing equipment, in this study, according to industrial development needs of E. superba processing and E. superba deshelling production line on a domestic E. superba professional fishing and processing ship, a standardized processing mode has been established by using mechanism analysis method. Using mechanism analysis method, the law of conservation of mass, Dixon's criterion and data fusion filtering algorithm, etc., the data processing method of the acquisition signal of the feeding system in E. superba deshelling process , the mathematical model of the feeding system’s dynamic proportioning process of E. superba and seawater, the control model and workflow of E. superba to seawater were established, and using the E. superba deshelling processing equipment on a domestic E. superba professional fishing and processing ship, the research on the application effect of the key technology of proportioning process of E. superba and seawater was carried out. The results showed that based on the process parameters set in the experiment, the value of proportioning process of E. superba and seawater fluctuated around the preset value, and the maximum change was controlled within ±2%. Among them, in the starting state, the regulation time of seawater flow and E. superba’s mass rate was about 119 seconds, and both can operate stably according to the preset parameters. In the running state, the regulation time of seawater flow and E. superba’ s mass rate was about 32 seconds, and then it showed periodic and stable changes with the change of liquid level. The deviation of seawater flow rate was –0.48 to 0.42 m3/h, and the deviation of shrimp mass rate is –0.48 to 0.42 m3/h., meat yield increased by 0.7%. The results indicated that the key technology of proportioning process of E. superba and seawater for E. superba deshelling processing in the standardized shipborne processing mode of this study can ensure the stable value of proportioning process of E. superba and seawater. The maximum change of the proportioning process of E. superba and seawater in this research was controlled within ±2%, meat yield increased by 0.7%. This technology can ensure the stable operation of proportioning process of E. superba and seawater deshelling processing, and meet the needs of E. superba deshelling process development.

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倪锦,谈佳玉,郑晓伟,沈建.标准化船载加工模式中南极磷虾脱壳加工的虾水配比关键技术[J].水产学报,2022,46(3):486~493

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  • 收稿日期:2021-12-20
  • 最后修改日期:2022-01-13
  • 录用日期:2022-01-28
  • 在线发布日期: 2022-03-21
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