多段滚筒式罗非鱼高效低损去鳞工艺
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国家重点研发计划(2018YFD0700903)


Efficient and low-damage descaling technology for tilapia based on multi-drum
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    摘要:

    滚筒去鳞是鱼类连续去鳞加工的有效方法之一,虽然国内已有去鳞设备应用于实际生产,但实际去鳞效果和损伤等方面还无法完全满足生产需求。为探究不同去鳞部件在滚筒式去鳞加工过程中的实际效果和影响因素,该研究选取钢板网、圆形孔网、角钢刀具和螺纹钢4种去鳞结构件,设计滚筒去鳞实验装置并开展工艺参数研究,测量不同条件下去鳞率并观察分析损伤情况,在此基础上设计多段滚筒去鳞装置并进行试验验证。结果显示,去鳞时间和滚筒转速是影响钢板网和圆形孔网去鳞效果的主要参数,不同去鳞时间下的去鳞率差异显著,去鳞率随时间延长不断上升。在滚筒转速为35 r/min,去鳞时间接近4 min时,去鳞率可达95%;相同时间和转速下,各去鳞部件的去鳞效果依次为钢板网>角钢道具>圆形孔网>螺纹钢,对鱼体的损伤程度依次为螺纹钢<圆形孔网<角钢道具<钢板网;钢板网和圆形孔网组合式多段滚筒去鳞装置,在转速为35 r/min,去鳞时间为3 min时的最高去鳞率可达95%,且损伤率低。研究获得的适宜罗非鱼多段滚筒去鳞装置的工艺参数,可为罗非鱼滚筒去鳞设备的完善和优化提供依据。

    Abstract:

    Tilapia is an important species of aquaculture in China. It is widely used in aquatic product processing due to its tender meat, less bones and low price. The main products are fillet and frozen fish. Fish pre-treatment process is complex. The key links include descaling, head removal, viscera removal and cleaning, etc. Fish descaling machine refers to a kind of mechanical equipment to remove the scales of fish body by using the scale-scraping structure. It is usually used for batch processing small and medium-sized fish or processing large fish one by one. Descaling machine can use the methods including water jet, scraper, brush, mesh-plates, etc. The descaling machine can be divided into intermittent type and continuous type according to the feeding mode. The roller structure is one of the effective methods for fish descaling. Scraper, mesh-plate and other structural parts are installed in the inner wall of the drum. Descaling is realized under the interaction between the fish body and the inner wall of the drum while the drum is rotating. Compared with water jet, roller descaling has the characteristics of large handling capacity and good continuity of production. In the actual production, the final production effect will be affected by the type of structural parts, the structure of the drum and the actual production operation. This paper focuses on exploring the practical effect and influencing factors of different components in the process of drum descaling. Four common descaling structures are selected such as steel mesh, punched mesh, angle cutter and rebar. A drum descaling experimental device was designed to carry out the research on the technological parameters of the tilapia drum descaling. The descaling rate and damage degree were measured under different test conditions. On this basis, a multi-drum descaling device was designed and tested. The results show that: Descaling time and drum speed are the main parameters affecting the descaling effect of expanded metal lath and punched mesh. The descaling rates with different descaling time were significantly different (P < 0.05), and the descaling rates increased with the increase of time. The descaling rate can reach 95% when the drum speed is 35 r/min and the descaling time is close to 4 min. Descaling effect of angle steel cutter at different drum speeds is significantly different (P < 0.05). The descaling rate can reach up to 90% when the drum speed is about 35 r/min. Thus it can be seen that angle steel cutter suitable for fish descaling processing onalarge scale. The resulting damage is significantly increased, although increasing the tool angle can improve the descaling effect. The descaling effect of rebar at different drum speeds is significantly different (P < 0.05). The descaling rate increases with the increase of rotating speed. The descaling rate can reach up to 90% when the drum speed is increased to 55 r/min. The damage of fish body mainly includes mouth damage, fin damage, surface scratch and other types. The damage degree increased with the increase of descaling time. The optimum parameters of tilapia drum descaling device are 35 r/min and 3 min. According to the descaling effect, expanded metal lath and punched mesh were selected to form a multi-drum descaling device. Under the experimental conditions, the descaling rate was up to 95% after 3 min of processing, and the damage was low. The combination of different descaling functional parts can effectively improve the descaling effect and reduce the damage. This study obtained the best roller descaling process parameters used for tilapia. It provides the basis for the improvement and optimization of tilapia drum descaling equipment.

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郑晓伟,陈庆余,张军文.多段滚筒式罗非鱼高效低损去鳞工艺[J].水产学报,2021,45(7):1101~1110

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  • 收稿日期:2021-04-26
  • 最后修改日期:2021-05-30
  • 录用日期:2021-06-03
  • 在线发布日期: 2021-08-04
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